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Preparing ISO 9001 Quality Management System

The implementation of an ISO 9001 conformance system must recognize that it is but a step in a long-term development of a continually improving QMS. Unfortunately, it is often the case that ISO 9001 is taken as a means to an end, where the implementation of a QMS is not the primary objective, rather certification is. As a result, SMEs may end up with stacks of documentation waiting to be processed that adds no value, but cost.
According to the requirements of ISO 9001, an organization must develop only six documented procedures: (1) control of documents, (2) control of quality records, (3) ISO 9001 Internal Audits, (4) control of non-conformities in ISO 9001 Standard, (5) ISO 9001 Standard Corrective Action, and (6) preventative action. A quality manual and several records are also required. The development of other ISO 9001 Standard Procedures, ISO 9001 Standard Work Instructions, and other ISO 9001 Standard documents is largely at the discretion of the organization. From the very beginning of the process, it is therefore essential that SMEs establish a balanced view between a short-term focus (marketing/sales) and a long-term focus (achieving company-wide quality awareness through TQM). ISO 9001 documentation should be considered as an enabler along that way and SMEs must guard against the creation of unnecessary documentation.

However, even when such a view is adopted, many SMEs struggle to move from their initial state to a fully functional ISO 9001 QMS. Over the last several years, we have been involved in ISO 9001 implementation projects in seven different SMEs. The SMEs have ranged in size from approximately 20 employees to 500 employees. The SMEs have been drawn from a variety of sectors in Virginia, including manufacturing, distribution, and services. Based on our experience, we developed a schematic of initial states of an organization in terms of the existence and functionality the ISO 9001 standard documentation required by the standard while functionality is equated with an effectively operated QMS that leads to increased customer satisfaction and continuous improvement of business results. A successful QMS must be fully functional and appropriately documented. With that in mind, there are four main states in which SMEs can be located in the beginning of the implementation process.

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ISO 9001 Standards Certification

When an organization chooses not to pursue ISO 9001 certification or not to retain the ISO 9001 certificate, it should make no difference to the way the organization is managed. Its similar to the man who chooses not to take the
course examination. He still has the knowledge he has acquired whether or not he takes the exam and gets a certificate. What he cannot do is demonstrate to others that he has reached a certain level of education without having to prove it every time. People who know him dont care that he didnt take the exam. It is only those who dont know him that he will have difficulty convincing.

Many organizations were driven to seek ISO 9001 certification by pressure from customers rather than as an incentive to improve business performance and therefore sought the quickest route to certification. The critics called this
coercion and like most command and control strategies, believed it resulted in managers cheating just to get the badge. What was out of character was that suppliers that were well known to customers were made to jump through this
hoop in order to get a tick in a box in a list of approved suppliers. It became a necessary evil to do business. Certainly when perceived as a means to get a badge, the standard was no more than a marketing tool. It could have been
used as a framework for improvement but the way it was imposed on organizations generated fear brought about by ignorant customers who mistakenly believed that imposing ISO 9001 would improve quality. To achieve anything in our society we inevitably have to impose rules and regulations what the critics regard as command and control but unfortunately, any progress we make masks the disadvantages of this strategy and because we only do what we are required to do, few people learn. When people make errors more rules are imposed until we are put in a straightjacket and productivity plummets. There is a need for regulations to keep sharks out of the bathing area, but if the regulations prevent bathing we defeat the objective, as did many of the customers that imposed ISO 9001.


ISO 9001 Standards Series

ISO 9001 includes the following standards:
•ISO 9001:2008 Quality management systems Requirements is intended for use in any organization regardless of size, type or product (including service). It provides a number of requirements which an organization needs to fulfill to achieve customer satisfaction through consistent products and services which meet customer expectations. It includes a requirement for continual (i.e. planned) improvement of the Quality Management System, for which ISO 9004:2000 provides many hints.
This is the only implementation for which third-party auditors can grant certification. It should be noted that certification is not described as any of the ‘needs’ of an organization as a driver for using ISO 9001 (see ISO 9001:2000 section 1 ‘Scope’) but does recognize that it may be used for such a purpose (see ISO 9001:2000 section 0.1 ‘Introduction’).
•ISO 9004:2000 Quality management systems – Guidelines for performance improvements covers continual improvement. This gives you advice on what you could do to enhance a mature system. This document very specifically states that it is not intended as a guide to implementation.
There are many more standards in the ISO 9001, many of them not even carrying “ISO 900x” numbers. For example, some standards in the 10,000 range are considered part of the 9000 group: ISO 10007:1995 discusses Configuration management, which for most organizations is just one element of a complete management system. ISO notes: “The emphasis on certification tends to overshadow the fact that there is an entire family of ISO 9000 standards … Organizations stand to obtain the greatest value when the standards in the new core series are used in an integrated manner, both with each other and with the other standards making up the ISO 9000 family as a whole”.
Note that the previous members of the ISO 9000 series 9002 and 9003 have been integrated into 9001. In most cases, an organization claiming to be “ISO 9000 registered” is referring to ISO 9001.


Introduction To ISO 9000 Standards

To be in the market for any business, it needs quality and for quality any business needs to follow quality standards, so ISO 9000 Standards developed many quality standards as per different -different business areas.
ISO 9000 Standards is a generic quality standard and can be applied to any organization but before applying it, a process starts with pre-assessment audits and passes through on-going maintenance. The process of implementing ISO 9001 includes identifying, collecting and organizing the information required for certification.
For implementing ISO 9000 standards, any organization needs to hire a consultant because detailed knowledge of ISO standards is essential before successfully applying it. A consultant will analyze your organization structure, your products and their standards and will make a complete plan as per ISO standards for your organization.To hire a consultant is easiest way because they have complete knowledge of ISO 9000 standards and they perform various activities like provides class room training to your business employee about ISO 9000 standards
An ISO consultant performs the various activities and explains the course objectives :
• understand the purpose of ISO 9000: 2005, ISO 9001: 2008, ISO 9004: 2000, ISO 19011: 2002 etc. standards and their interrelationship
• describe the purpose of Quality Management Systems and 8 Quality Management Principles
• Interpret the ISO 9001: 2008 in the context of audit
•Plan and conduct an audit in accordance with guidelines as per ISO 19011: 2002, gather objective evidence via various methods and determine conformity to the requirements of Quality Management Systems
• Develop understanding of Roles & Responsibilities of Lead Auditors
Hiring a Consultant is a better and easiest way to implement ISO 9000 in your organization.


ISO 9000 Standards Training DVD

The major reasons that company leadership or management decides to seek ISO 9000 certification are to gain continued or increased business and to maintain effective operations.

A company can maintain a relationship with customers, as well as get increased business through complying to the ISO 900 standards or becoming certified. This comes from satisfying customer demands, the desire for European business, and to advertise.

The Introduction to ISO 9001:2008 DVD covers 3 major areas, which will help companies in the process of implementing ISO 9000 Standards. It consists of:

First, to describe some basic information on ISO 9000 Standards. It will specifically refer to ISO 9001:2008 Standards. The video will explained on topic like what is ISO 9000 Standards, The origin, history & evolution, Series of ISO 9000, version & certification in ISO 9000 Standards.

Then, the DVD will go into the introduction on quality management. It will explained on topics like what is quality, quality characteristic, quality management, Quality Management Principles, ISO 9000 vs. Quality, what is Quality Management System & etc.

Finally, the DVD will technically highlight the requirement of Quality Management System in ISO 9001:2008. It also going through in details the steps in implementing Quality Management System in ISO 9001:2008.
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Energy Policy

The energy policy is top management’s official statement of the organization’s commitments to energy
management.  The policy contains at a minimum the four required commitments of continual improvement,
availability of information, necessary resources to achieve the objectives and targets established by the
organization and to comply with the legal and other requirements that apply to the organization.  The energy
policy drives the implementation, continual improvement of the organization’s energy management system
and energy performance.  The policy is provided to the employees of an organization as well as to those who
work on behalf of the organization.  Therefore, it should be simple, clear, and represent the organization’s
intentions relating to energy management.  If there are other policies in place within the organization, the
energy policy may be combined into one of them or it could be maintained as a separate policy.
Where the organization operates at several locations, the policy may be limited to include the activities at only
some of those locations.  This should be explicitly stated in the energy policy.  Within the parts of the
organization covered, the policy should indicate significant energy uses, processes and activities to which it
applies.
An energy policy should:
• commit the organization to address the products, processes and other activities which affect the
significant energy uses, i.e. the areas which account for the highest energy consumption or which offer
the most considerable potential for energy savings;
• commit the organization to continual improvement of its energy performance.  This means that the policy
forms the framework for setting energy objectives and targets and regularly reviewing them;
• commit the organization to adhere to applicable laws, regulations and other agreements which are
relevant to or affect the energy use of the organization.
The policy may include additional commitments such as alternative energy sources, reduced energy-related
environmental impacts and renewable energy.  The policy may be a brief statement that members of the
organization can readily understand and apply to their work activities.

Energy management systems — Requirements with guidance for use

The purpose of this International Standard is to enable organizations to establish the systems and processes necessary to improve energy performance, including energy efficiency and intensity.  The standard should lead to reductions in cost, greenhouse gas emissions and other environmental impacts, through systematic management of energy. It is applicable to all types and sizes of organizations irrespective of any geographical, cultural or social conditions.  Successful implementation depends on commitment from all levels and functions of the organization, and especially from top management.
This International Standard specifies requirements for an energy management system (EnMS) to develop and implement an energy policy, establish  objectives, targets, and action plans, which take into account legal requirements and information pertaining to significant energy use.  An energy management system enables an organization to achieve its policy commitments, take action as needed to improve its energy performance and demonstrate the conformity of the system to the  requirements of this International Standard. Application of the standard can be tailored to fit the requirements of the organization, including complexity of the system, degree of documentation, and resources and applies to the activities under the control of an organization.
This International Standard can be used for certification/registration and/or self-declaration of an organization’s energy management system.  It does not establish absolute requirements for energy performance beyond the commitments in the energy policy of the organization and its obligation to comply with relevant legislation. Thus, two organizations carrying out similar operations but having different energy performance can both conform to its requirements.
The organization may choose to integrate ISO 50001 with those of other management systems such as quality, environment, occupational health and safety or social responsibility.

The Development of ISO 14000

The International Organization for Standardization (ISO) is responsible for the development of the ISO 14000 series of international environmental management standards.   ISO was founded in 1946 and its headquarters is located in Geneva, Switzerland.  ISO has developed international voluntary consensus standards for manufacturing, communication, trade, and management systems.  Its mission is to promote international trade by harmonizing standards.
Over 100 countries have national standards bodies that are members of ISO.  The American National Standards Institute (ANSI) is the U.S. representative to ISO. In June 1991, ISO created the  Strategic Advisory Group on the Environment (SAGE). SAGE assessed the need for international environmental management standards and recommended that ISO move forward with their development.  In January 1993, ISO created Technical Committee 207 (TC 207) which is charged with  the development of the ISO 14000 series of standards.  TC 207 is comprised of various subcommittees and working groups.
Representatives from the ISO member countries contribute their input to TC 207 through national delegations.
In the United States, the  U.S. Technical Advisory Group (U.S. TAG) develops the U.S. position on the various ISO 14000 standards. The U.S. TAG is comprised of approximately 500 members representing industry, government, not-for-profit organizations, standards organizations, environmental groups, and other interested stakeholders. The U.S. TAG has the largest number of members of any ISO member delegation.   There are several organizations involved in the administration of the U.S. TAG s input to TC 207, including: ANSI; the American Society for Testing and Materials (ASTM); the American Society for Quality Control (ASQC); and NSF International.
TC 207 is developing the ISO 14001 Standard which specifies requirements for an environmental management system (the ISO 14001 Standard is the standard to which an organization s EMS would be registered).  In addition to ISO 14001, several guidance documents are also being developed by TC 207.  (See Annex B, Table I). The documents being produced are in various stages of development.  ISO 14001, ISO 14004 (an EMS guidance document), and three environmental auditing guidelines (ISO 14010, ISO 14011, and ISO 14012), were finalized and published in September 1996.  Published ISO standards must be reviewed and revised every five years.

The Current International Quality Standard – ISO 9001:2008

Changes in ISO standards are routine. But they still manage to cause a fair amount of trepidation. For example, anyone who experienced the 1994 version of the ISO 9000 Quality Management  Standard might have worried about the shift to ISO 9001:2000. The 1994 standard focused largely on traditional manufacturing activities and concentrated a good deal of its regulation on production activities. Specifically, the standards seemed geared to companies whose processes
involved actions applied to discreet objects, while other companies, particularly service organizations and those involved in continuous flow processes, found themselves “going through the paces,” with little tangible benefit other than the reputation gained by certification. For many people charged with applying the standard, it seemed like a
lot of busy work.
Happily, when the draft version of ISO 9001:2000 became available, it signaled major changes to the application of the quality management system. The technical committee listened to testimony from users and consequently took a back-to-basics approach. And while major components of the 1994 version were still recognizable, the 2000 standard placed
greater responsibility on management involvement. At the same time, operators became more responsible for their own work, the customer-centric focus was more clearly defined, and the principle that an ISO-certified company must show continual improvement became firmly established.
These changes were welcome. But one important issue remained: how to effectively determine whether an ISO 9001:2000 certified company was implementing the system in such a way that improvement was measureable. In many cases, people using the system felt that it was not completely beneficial. Quality improvements were taking place, but those improvements appeared random, and if directed, seemed to focus on traditional areas such as shop or service operations.
ISO 9001 registrars recognized this difficulty. They believed the issue could be dealt with by revising the audit practices used for reviewing already certified companies. Registrar auditing, as well as the required internal auditing, had concentrated on determining whether the quality management system was in place, and whether it was in use. Looking forward, registrars determined that it was important to add one more requirement: whether the QMS was effective.

Step by step

The solution devised by registrar auditing teams was to adopt a practice known as process auditing. For those who don’t know, process auditing is a standardized approach to reviewing  an activity by dividing it into basic components of:

1. Inputs

2. Process steps

3. Outputs

Every activity in an ISO-certified company can be analyzed using this methodology. In order to  better evaluate how well the company had implemented its QMS, registrars also added  standard questions to the audit, asking for knowledge and demonstrations of  process/performance improvement goals for each area of the company. With this approach,  companies became more aware that process improvement wasn’t simply a shop-operations practice; it was everyone’s responsibility. So for the first time, a company’s support activities such as sales, purchasing, engineering and personnel were required to show how they were  working to improve customer satisfaction as well.

ISO 9001:2008 was approved for implementation at the beginning of 2009. For the casual reader, the changes might seem hard to discern. And for the most part, the changes are  only intended to clarify and improve language. However, there is an important change in the wording of the introduction that encourages organizations to consider and use the process approach as a way to improve customer satisfaction and increase value.

From a practical standpoint, what this means is that companies currently using the process approach to auditing should talk to their registrar before making any changes to their QMS. One additional activity that needs to be carried out now that the new standards have been issued is to review all documentation for correct terminology. Failure to upgrade the term ISO 9001:2000 to ISO 9001:2008 might seem like a small thing. But it can become a sticking point if registrars spot it too often.

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